Non-standard bronze bushings processing ubuchwepheshe kanye nezidingo zobuchwepheshe

Icubungula okungajwayelekileizihlahla zethusikuhilela izinyathelo ezimbalwa ezikhethekile zokuqinisekisa ukuthi ziyahlangabezana nezicaciso ezidingekayo namazinga okusebenza.

ukucubungula ubuchwepheshe:

1. Ukukhetha Okubalulekile:

• Ukukhetha kwe-Bronze Alloy:Ukukhethwa kwe-alloy yethusi efanele (isb., SAE 660, C93200, C95400) kubalulekile. Ingxubevange ngayinye inezindawo ezihlukene ezinjengokuqina, amandla, ukumelana nokugqoka, kanye nokusebenziseka kalula.
• Ikhwalithi ye-Raw Material:Qinisekisa ukuthi impahla eluhlaza ayinakho ukungcola kanye nezici. Lokhu kungaqinisekiswa ngesitifiketi esibalulekile kanye nokuhlolwa.

2. Idizayini kanye Nemininingwane:

• Idizayini Yangokwezifiso:Ama-bushings angajwayelekile adinga ukucaciswa kwedizayini okunembile. Lokhu kufaka phakathi ubukhulu, ukubekezelela, ukuphela kwendawo, nezici ezithile (isb., ama-flange, ama-grooves, izimbobo zokugcoba).
• Imidwebo Yezobuchwepheshe:Dala imidwebo enemininingwane yobuchwepheshe namamodeli e-CAD achaza yonke imininingwane edingekayo nezici.

3. Ukulingisa kanye Nokwakha:

• Iyasakaza:Ezihlahleni ezinkulu noma eziyinkimbinkimbi, izindlela zokuphonsa isihlabathi noma izindlela zokuphonsa ezimaphakathi zingasetshenziswa. Qinisekisa ukupholisa okufanayo ukuze ugweme izingcindezi zangaphakathi kanye nokukhubazeka.
• Ukuqamba:Kumahlahla amancane noma lawo adinga amandla aphezulu, ukubumba kungase kusetshenziselwe ukucwenga ukwakheka okusanhlamvu nokuthuthukisa izakhiwo zemishini.

4. Ukwenza imishini:

• Ukuphenduka kanye nesicefe:Imishini ye-CNC nemishini eyisicefe isetshenziselwa ukufeza ubukhulu obufunwayo bangaphakathi nangaphandle.
• Ukugaya:Kumajamo ayinkimbinkimbi noma izici ezengeziwe ezifana nokhiye nezikhala, kusetshenziswa imishini yokugaya ye-CNC.
• Ukumba:Ukumba okulungile kwezimbobo zokugcoba nezinye izici ngokwezifiso.
• Uchungechunge:Uma i-bushing idinga izigaba ezinentambo, imisebenzi yokucupha ngokunemba iyenziwa.

5. Ukwelashwa Kokushisa:

• Ukunciphisa Ingcindezi:Izinqubo zokwelapha ukushisa ezifana nokuqeda noma ukukhulula ingcindezi zingasetshenziswa ukuze kuncishiswe izingcindezi zangaphakathi futhi kuthuthukiswe ukusebenza kahle.
• Ukuqina:Amanye ama-alloys ethusi angenziwa lukhuni ukuze kuthuthukiswe ukumelana nokugqokwa, nakuba lokhu kungavamile kakhulu kuma-bushings.

6. Ukuqeda:

• Ukugaya nokupholisha:Ukugaya okunembayo ukuze kuzuzwe ukuphela kwendawo edingekayo kanye nokunemba kobukhulu.
• I-Surface Coating:Ukusebenzisa ama-coatings (isb., i-PTFE, i-graphite) ukunciphisa ukushwiba nokuthuthukisa ukumelana nokugqokwa, uma kucacisiwe.

7. Ikhwalithi yokulawula:

• Ukuhlolwa kobukhulu:Sebenzisa amathuluzi okulinganisa anembayo (ama-micrometer, ama-caliper, i-CMM) ukuze uqinisekise ubukhulu nokubekezelela.
• Ukuhlola Okubalulekile:Yenza izivivinyo zokuqina, amandla aqinile, kanye nokwakheka kwamakhemikhali ukuze uqinisekise ukuhambisana kwezinto.
• Ukuhlola Okungabhubhisi (NDT):Izindlela ezinjengokuhlolwa kwe-ultrasonic noma ukuhlola okungena udayi kungasetshenziswa ukuthola amaphutha angaphakathi nangaphezulu.

8. Ukuhlanganisa nokufaneleka:

• I-interference Fit:Qinisekisa ukuthi ukuphazamiseka okufanele phakathi kwesihlahla kanye nendlu noma i-shaft ukuvimbela ukunyakaza nokuguga.
• Ukuthambisa:Qinisekisa ukuthi amashaneli okuthambisa afanelekile noma ama-grooves akhona ngezidingo zokusebenza.

Izidingo zobuchwepheshe:

1. Ukubekezelela kobukhulu:Kumele kulandelwe ngokuqinile njengokucaciswa komklamo ukuze kuqinisekiswe ukulingana nokusebenza okufanele.
2. I-Surface Finish:Finyelela ubulukhuni obudingekayo (isb., inani lika-Ra) ukuze uqinisekise ukusebenza okushelelayo nokunciphisa ukungqubuzana.
3. Izinto ezibonakalayo:Qinisekisa ukuthi okokusebenza kuhlangabezana nezakhiwo ezicacisiwe zokushintshwa, okuhlanganisa ubulukhuni, amandla aqinile, nobude.
4. Isitifiketi Sokwelashwa Kokushisa:Uma kusebenza, hlinzeka ngesitifiketi sokuthi i-bushing yenzeke ezinqubweni ezishiwo zokwelashwa kokushisa.
5. Imibiko yokuhlola:Gcina imibiko yokuhlola enemininingwane ukuze uthole ukunemba kobukhulu, ukuqedwa kwendawo, kanye nezakhiwo ezibalulekile.
6. Ukuhambisana Namazinga:Qinisekisa ukuthi ama-bushings athobelana namazinga emboni afanelekile (isb., ASTM, SAE, ISO) wezinqubo zempahla nokukhiqiza.

Ngokunamathela kulobu buchwepheshe kanye nezidingo zobuchwepheshe, ama-bronze bushings angajwayelekile angakhiqizwa ukuze ahlangabezane nokucaciswa okunembayo futhi enze ngokwethembeka ezinhlelweni ezihlosiwe.