Processing isiri-standardmakwenzi endarirainosanganisira akati wandei matanho ekuona kuti anosangana nezvinodiwa uye maitiro ekuita.
processing tekinoroji:
1. Kusarudzwa kwezvinhu:
- Bronze Alloy Sarudzo:Kusarudzwa kweiyo yakakodzera bronze alloy (semuenzaniso, SAE 660, C93200, C95400) yakakosha. Imwe neimwe alloy ine zvimiro zvakasiyana sekuoma, simba, kupfeka kuramba, uye machinability.
- Raw Material Hunhu:Ita shuwa kuti raw material haina tsvina kana hurema. Izvi zvinogona kusimbiswa kuburikidza nezvinhu certification uye kuongorora.
2. Dhizaini uye Zvinotsanangurwa:
- Custom Design:Non-standard bushings inoda chaiyo dhizaini dhizaini. Izvi zvinosanganisira zviyero, kushivirira, kupera kwepamusoro, uye zvimwe zvinhu (semuenzaniso, flanges, grooves, maburi ekuzora).
- Technical Drawings:Gadzira yakadzama tekinoroji madhirowa uye maCAD modhi anotsanangura zvese zvinodikanwa zvakatemwa uye maficha.
3. Kugadzira uye kugadzira:
- Kukandira:Pamakwenzi makuru kana akaomarara, kukanda jecha kana nzira dzekukanda centrifugal dzinogona kushandiswa. Ita shuwa kutonhora kwakafanana kudzivirira kushushikana kwemukati uye kukanganisa.
- Kugadzira:Kune mabhushi madiki kana ayo anoda simba rakawanda, kuforoma kunogona kushandiswa kunatsiridza chimiro chezviyo nekuvandudza michina.
4. Machining:
- Kuchinja uye kufinha:CNC lathes uye mashini anofinha anoshandiswa kuzadzisa zvinodiwa mukati nekunze zviyero.
- Kugaya:Kune maumbirwo akaoma kana mamwe maficha senge keyways uye slots, CNC milling michina inoshandiswa.
- Kuchera:Kuchera kwakaringana makomba ekuzora uye mamwe maitiro etsika.
- Threading:Kana bushing ichida zvikamu zvakasungwa, kunyatsoita tambo kunoitwa.
5. Kurapa Kupisa:
- Kubvisa Stress:Maitiro ekurapa kupisa senge annealing kana kumisa kushushikana anogona kushandiswa kuderedza kushushikana kwemukati uye kugadzirisa machinability.
- Kuomesa:Mamwe maalloys ebhuronzi anogona kuomeswa kuti avandudze kupfeka kuramba, kunyangwe izvi zvisinganyanyi kujaira kune bushings.
6. Kupedzisa:
- Kukuya nekupukuta:Kunyatsogaya kuti uwane iyo inodiwa pamusoro pekupedzisira uye dimensional kurongeka.
- Surface Coating:Kuisa majasi (semuenzaniso, PTFE, graphite) kuderedza kukwesha uye kuwedzera kusakara kwekupfeka, kana zvichitsanangurwa.
7. Kudzora Hunhu:
- Dimensional Inspection:Shandisa maturusi ekuyeresa chaiwo (micrometer, calipers, CMM) kuona hukuru uye kushivirira.
- Material Testing:Ita bvunzo dzekuoma, kusimba kwesimba, uye kuumbwa kwemakemikari kuve nechokwadi chekuenderana kwezvinhu.
- Kuedza Kusingaparadzi (NDT):Nzira dzakadai seye ultrasonic bvunzo kana dhayi inopinda yekuongorora inogona kushandiswa kuona mukati uye pamusoro pehurema.
8. Gungano uye Kukodzera:
- Kupindira Fit:Iva nechokwadi chekupindira kwakakodzera pakati pegwenzi neimba kana shaft kudzivirira kufamba uye kupfeka.
- Lubrication:Ita shuwa kuti machani ekuzora akakodzera kana magrooves aripo kune zvinodiwa pakushanda.
Zvido zveTekinoroji:
- Dimensional Tolerances:Inofanirwa kuteedzerwa zvakanyanya sekuenderana neyakagadzika dhizaini kuti ive nechokwadi chakakodzera uye kushanda.
- Surface Finish:Wana iyo inodiwa roughness (semuenzaniso, Ra kukosha) kuve nechokwadi chekushanda kwakatsetseka uye kuderedzwa kukweshana.
- Material Properties:Wona kuti zvinhu zvinosangana neakatsanangurwa emuchina zvivakwa, kusanganisira kuoma, kusimba kwesimba, uye kureba.
- Heat Treatment Certification:Kana zvichibvira, ipa certification yekuti bushing yakaitwa neyakatsanangurwa maitiro ekurapa kupisa.
- Mishumo Yekuongorora:Chengetedza mishumo yekuongorora yakadzama yekururama kwedimensional, kupera kwepamusoro, uye zvinhu zvemukati.
- Kutevedza Zviyero:Ita shuwa kuti bushings inoenderana neyakakodzera indasitiri zviyero (semuenzaniso, ASTM, SAE, ISO) yezvinhu uye maitiro ekugadzira.
Nekuomerera kune aya matekinoroji uye tekinoroji zvinodiwa, isiri-yakajairwa bhuronzi bushings inogona kugadzirwa kuti isangane nemadimikira chaiwo uye kuita nekuvimbika mumashandisirwo avanoda.
