Oilless bronze guide bushing

Product Description

Features

Parameters

Application Scenario

Structure and Material

Structure: It typically consists of a high-strength cast bronze substrate with solid lubricants embedded in it2.
Materials: Usually made of bronze alloys such as tin bronze and lead bronze. For example, alloys like ZCuSn10Pb5 and ZCuPb10Sn10 are common choices. These alloys have excellent wear resistance, corrosion resistance and high strength.

Get In Touch With Us

Graphite flange sliding bushing

Excellent Wear Resistance: Bronze itself has good wear resistance, and with the addition of solid lubricants, the wear resistance of the oilless bronze guide bushing is further enhanced, which can significantly extend the service life of the parts in high-wear applications. Self-lubrication: It can work without the need for additional lubricants, eliminating the trouble of regular lubrication and maintenance, reducing maintenance costs and improving equipment operation efficiency. High Load Capacity: It can withstand relatively high loads and is suitable for applications in heavy machinery and equipment. Good Corrosion Resistance: Bronze has good corrosion resistance in many environments, so the oilless bronze guide bushing can maintain stable performance in corrosive media such as the atmosphere and fresh water. High Precision: It can be processed to high precision to meet the requirements of high-precision equipment for the fit and movement accuracy of parts.

ZCuSn5Zn5Pb5

Casting: ZCuSn5Zn5Pb5 has good casting properties and can be formed by various casting methods such as sand casting, permanent mold casting, and pressure casting, enabling the manufacture of various complex-shaped parts. Machining: Due to its moderate hardness, it has good machinability. It can be processed by mechanical processing methods such as turning, milling, drilling and grinding to produce part surfaces and dimensions that meet different precision requirements. Heat Treatment: In order to improve the structure and properties of the alloy, appropriate heat treatment such as annealing and solution treatment can be carried out. Annealing can eliminate casting stress and improve the toughness and workability of the alloy; solution treatment can improve the strength and hardness of the alloy.

C86300

Processing Characteristics Casting: C86300 has good casting performance and can be easily formed by various casting methods, such as sand casting, die casting and investment casting. It can produce complex-shaped components with high dimensional accuracy and surface quality, meeting the needs of different application scenarios. Machining: The alloy has good machinability and can be processed by turning, milling, drilling, grinding and other machining methods. It can obtain high-precision components with good surface finish, which is convenient for subsequent assembly and use. Welding: C86300 has certain weldability and can be welded by appropriate welding methods. However, in the welding process, it is necessary to pay attention to controlling the welding parameters to avoid problems such as cracks and porosity and ensure the welding quality.

ZCuSn10Pb1.

Physical Properties Density: The density is about 8.8g/cm³. With a relatively large density, the weight factor needs to be considered in the design and use process, especially in some occasions where the weight is strictly required. Melting Point: The melting point is generally about 900℃ - 950℃. Compared with pure copper, its melting point is reduced, which is beneficial to the melting and forming in the casting process. Electrical and Thermal Conductivity: Due to the high copper content, ZCuSn5Zn5Pb5 still has good electrical and thermal conductivity and has certain application potential in some occasions where good electrical or thermal conductivity is required.

ZCuSn10Pb5.

Main Elements: The main alloying elements in ZCuSn10Pb5 are tin (Sn) and lead (Pb). It typically contains about 10% tin and 5% lead. The high tin content provides good corrosion resistance and wear resistance, while lead helps to improve the alloy's machinability and lubricity.

ZCuPb10Sn10.

Mechanical Manufacturing：It is suitable for manufacturing heavy-duty and high-speed wear-resistant parts, such as bearings, gears, and worm wheels. For example, in industrial machinery, the bearings and gears that need to work under high load and high speed can use ZCuPb10Sn10 to improve service life and reliability.

ZCuPb15Sn8.

ZCuPb15Sn8 has good casting performance and can be easily formed by various casting methods, including sand casting, die casting and investment casting. This allows for the production of complex-shaped components with high dimensional accuracy. Machining: Although it has a certain hardness, the alloy has good machinability. It can be processed by turning, milling, drilling and other machining methods to obtain components with high precision and good surface quality. Heat Treatment: Appropriate heat treatment processes, such as annealing and quenching, can be carried out on ZCuPb15Sn8 to further improve its mechanical properties and microstructure, meeting the specific requirements of different applications.

The role of Graphite flange sliding bushing

Working Principle

The solid lubricants embedded in the oilless bronze guide bushing, such as graphite, play a key role in reducing friction4. During the operation of the equipment, when the shaft or other moving parts contact with the bushing, the solid lubricants are transferred to the contact surface, forming a lubricating film that separates the two contact surfaces, thereby reducing friction and wear and enabling the parts to move smoothly.

Advantages

Excellent Wear Resistance: Bronze itself has good wear resistance, and with the addition of solid lubricants, the wear resistance of the oilless bronze guide bushing is further enhanced, which can significantly extend the service life of the parts in high-wear applications.
Self-lubrication: It can work without the need for additional lubricants, eliminating the trouble of regular lubrication and maintenance, reducing maintenance costs and improving equipment operation efficiency4.
High Load Capacity: It can withstand relatively high loads and is suitable for applications in heavy machinery and equipment.
Good Corrosion Resistance: Bronze has good corrosion resistance in many environments, so the oilless bronze guide bushing can maintain stable performance in corrosive media such as the atmosphere and fresh water56.
High Precision: It can be processed to high precision to meet the requirements of high-precision equipment for the fit and movement accuracy of parts.

Product Application Scenarios

Copper sleeve has the advantages of wear resistance, pressure resistance, thermal conductivity, etc., is widely used in a variety of equipment, the following are some common application areas and equipment: Automobile industry Engine: In the engine, the copper sleeve is used for the crankshaft and connecting rod bushing between the crankshaft and connecting rod, which can reduce the friction between the two and ensure the smooth operation of the engine; It is also used to support the CAM shaft bushing of the camshaft to reduce friction and wear when the camshaft rotates. Transmission system: the transmission bushing is used between the gear shaft and the gearbox housing to reduce friction and noise and improve transmission efficiency; The universal joint and drive shaft bushing are used at the joint and drive shaft connection to reduce wear and extend service life. Suspension system: The suspension arm bushing is used for the connection between the suspension arm and the body, which can absorb shock and provide a smooth driving experience; Shock absorber bushing is used where the shock absorber meets the body to reduce shock and noise. Steering system: The knuckle bushing is used at the joint of the knuckle and steering rod to ensure the flexibility and durability of the steering system. Brake system: The caliper and disc bushing are used to reduce friction between the caliper and disc to ensure the reliability and safety of the brake system

Oiless flange bushing

Self-lubricating flange copper bushing

Quick Question And Answer

Bronze Bushing, Bronze Liner, Bronze Slide, Bronze Nut, Bronze Worm Gear, Bronze Slider And Other Bronze Alloy

Do you have requirements on quantity?

We can provide the quantity of drawings according to the customer, because there is a price advantage when there is a quantity, precisely because the quantity is mostly superior.

What material of copper do you have the most wear-resistant?

Also according to the customer with the frequency, performance, environment and other conditions to determine, generally we are recommended 555 such material.

Can we finish and deliver in a week?

Yes, there is no problem at all; the deadline is decided by the customer!

What kind of casting process can your company do?

Our company has many years of experience in casting machinery processing, with sand casting, centrifugal casting, metal casting, investment casting and other casting processes.

What are the commonly used materials?

Frequently made materials include: brass, tin bronze, lead bronze, aluminium bronze, phosphor bronze.

What kind of packaging do you use?

Depends on whether you are exporting or not, all export packaging is made of 15nm thickened non-fumigation boards, the domestic standard packaging is 10mm thin non-fumigation boards, the legs are solid wood, the domestic simple packaging is a cardboard box or grass rope winding.

What is your after-sales service commitment?

Our after-sales service commitment, the spot is shipped at that time, expedited 3 days delivery, normal about 20 days delivery, bulk about 20-30 days delivery, to ensure that the material, to ensure that the size, any problem free replacement or unconditional refund.

Customers want to expedite?

Our company's normal working period is 30 days, if you have special requirements, we can also discuss with the factory, with the time off work to expedite processing, expedited costs to talk to the customer. Depending on the circumstances of the expedited cost.